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Print Version...
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PRODUCT
NAME / Model
|
BLDC
motor driver／MCR-BL2406G (V8.0) |
POWER
INPUT
|
DC24V
±
15% or DC12V (Made by Order) |
DRIVING
CURRENT
|
8A
(Max.) |
MOTOR
WATTS
|
＜200W |
SPEED
CONTROL RANGE
|
90:1 |
OPERATION & PROTECT FUNCTIONS
|
- BUS Voltage monitor
- Temperature real time monitor
- Speed / Torque Swift (Note 1)
- Communication with control panel interface (LED panel optional)(Note 2)
- Low / over voltage output shut down protection
- Motor CW / CCW swift
- Output disable
- Internal / External speed selection
- Hall IC 3 phase signal output & pulse output
- Alarm output lock out (Note 3)
- Over current detection
- Motor overheat protection
- External reset input
- Separate timer setting in Acceleration/Deceleration (0.2~15.0 sec. )
- Overheat protection(Manufacture default setting at 70.0 ℃)
- External speed DC 0-5V with 0-3000RPM linear output control (Note 4)
- Source / Sink Input Select
|
SPEED
SETTING
|
Internal/ External VR for speed control (20K
Ohmic B Type， 0~5V) |
| ACCELERATION
/ DECELERATION TIME |
0.2~15 Sec. |
INPUT / OUTPUT SIGNAL
|
- CW
- CCW
- BRAKE
- FREE STOP
- RESET
- SPEED / TORQUE SWIFT
- SHIELD GROUND
- SPEED OUTPUT
- ALARM OUTPUT
|
OPERATING
TEMP/ HUMIDITY
|
-40
C to +85 C (Antifreeze) |
| DIMENSIONS/
WEIGHT |
60(L) x 108(W) x 30(H) ±1
mm / 180g |
Note 1 : The overheat protection still on duty, even the display swift to torque control. But this will unlimited the overload in 5 second.
Note 2 : We will offer the special display functions designed under the customers’demand in the I/O range of the model and over the minimum order.
Note 3 : It is selectable to output the alarm or not in some special application. But the overheat protection is always working on.
Note 4 : The maximum speed limit can be setting under customers’ demand in some application. For example: The speed DC 0-5V with 0-3000RPM (or 2000RPM) linear output control.
Note 5: For the best protection in the motor drivers that we will accepte the modification of the maximum output speed and current in security range under our customers' demands. And that will make our motors in the outstanding performance.
| FEATURE: |
- Flat torque performance, cost effective, easy operation
- Low noise. Motor keep low temperature after long time operation
- Compact size, high efficiency, long lifetime.
- Swift CW/ CCW direction change.
- Acceleration/ Deceleration time control aseparate.
- Internal/ external speed control selection
- Output 12 or 30 pulse per round from motor to exam calculation
- 3 phase Hall sensor signal output for user controlled by PLC or CPU detect motor absolutely position
|
Tc.
Mos Case Temperature( C)
Maximun
Drain Current Vs.Case Temperature on Power Mos.
|
- Please read it thoroughly to ensure safe operation.
- Always keep the manual where it is readily available.
|
- JP10 Jumper [Digital control panel, 2 Pin]
Short -> Control by Monitor/Control PANEL
OPEN ->The LED panel offer the display function for monitor purpose. And the control function under the setting of the driver.
- J1
Connector 【External speed adjustment VR, 3 Pin 】
1 -> External speed control terminal (+V)
2 -> External speed control terminal (Wiper）
3 -> External speed control terminal (GND)
NOTE: Please use 1K~500K
Ohmic VR B Type, External Voltage range DC0~5V.
- J2 Connector 【Internal/ External speed control selection,
3 Pin 】
1,2 Short ->
Internal knob for motor speed adjustment
2,3 Short -> External knob or voltage for motor speed
adjustment.
- J3
Power Connector
1
-> POWER INPUT DC +24V ( DC12V is optional)
2 -> POWER INPUT DC 0V (GND)
- J4
Connector [ Motor, I/O signal connection, 8 Pin
Pos. |
Descriptions |
Driver |
Motor |
1 |
Motor
U phase
|
(Blue) |
(Blue) |
2 |
Motor
V phase
|
(Violet)
|
(White) |
3 |
Motor
W phase
|
(Gray)
|
(Brown) |
4 |
Hall
Sensor Power H +
|
(Yellow)
|
(Orange) |
5 |
Hall
Sensor Power H -
|
(Green)
|
(Black) |
6 |
Hall
Sensor, HU
|
(Brown)
|
(Yellow) |
7 |
Hall
Sensor, HV
|
(Red)
|
(Grey) |
8 |
Hall
Sensor, HW |
(Orange) |
(Green) |
- J11
Connector [ I/O signal connection, 10 Pin]
|
POS |
Descriptions |
COLOR |
NOTE |
|
1 |
COMMON INPUT
|
(Black)
|
|
|
2 |
CW/CCW Swift
|
(Yellow)
|
|
|
3 |
BRAKE IN (OPEN=BRAKE, SHORT=RUN) |
(Red)
|
|
|
4 |
Output Disable (OPEN=RUN, SHORT=DISABLE)
|
(Green)
|
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5 |
SPEED/TORQUE SWIFT OPEN=SPD,SHORT=TQU)
|
(Orange) |
|
6 |
RESET
|
(Blue) |
|
7 |
SHIELD GROUND (SHIELD)
|
(Violet)
|
|
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8 |
OUTPUT COMMON GROUND
|
(Brown)
|
|
|
9 |
ALARM OUTPUT
Open Collector C (<20mA)
|
(Gray)
|
|
|
10 |
SPEED OUTPUT Open Collector C (<20mA) |
(White) |
- J6
Motor Overheat Protect Connector (2PIN)
1,2 -> Motor
overheat protect connector, optional in motor manufactory.
- R13 Internal Speed Control VR
Speed control range : 100RPM - 3000 RPM (STANDARD)
- R16
Internal Torque VR
Torque Range : 0% - 100% (STANDARD)
- R21 Acceleration Time Setting VR
Setting Range : 0.2 ~ 15 sec.
-
R26 Deceleration Time Setting VR
Setting Range : 0.2 ~ 15 sec.
- J9 ENCODER/DECODER
1: PHASE A
2: PHASE B
3: PHASE Z
4: SIGNAL GROUND
- S1 Input terminal polarity selection
1: SINK mode, J11 -> PIN1=DC0V
2: SOURCE mode, J11 -> PIN1=DC+V (BUS VOLTAGE DC+24 or DC+12V)
APPLICATIONS：
| OPP/CPP
PACKING MACHINE: |
OPP/CPP packing
machine (semi-automatic) for DVD VCD CD
MCR-BL2406G (V8.0) fast deliver the film for the PP package
of DVD、VCD、CD at exact position. Simply setup the speed
and make the mechanical movement totally in control.
Even thought the mechanic devices in age, MCR-BL2406G (V8.0)
can detect the resistance and make them performance
in the highest efficiency. |
|
| BALL
SCREW & X-Y-Z TABLE: |
MCR-BL2406G (V8.0)
can be combined for X-Y-Z movement.
Application：Centering a Substrate, Pulling out Connectors,
Driving a Pump Actuator Device, Fine Tuning A Nozzle,
Focusing a CCD Camera, Silicon Wafer Pin Lifter, Pressing
Applications , Wafer Transfer , Traveling Operation ,
X-Y Table , X-Y Stage , Positioning Application. |
|
| CHEMICAL
INDUSTRY: |
| MCR-BL2406G (V8.0)
controls the brushless motor in constant speed unidirectional
or bidirectional. Apply in chemical, biochemical and medical
devices for laboratory. Easy fit it into the devices and
the devices will be more compact and easy to carry |
|
| FOOD
INDUSTRY: |
| MCR-BL2406G (V8.0)
with hi-tech CPU make brushless motor rotation rate up
to 3000RPM or more that will be suitable application in
food industry. No matter with low speed torque or instantaneous
acceleration, MCR-BL2406G (V8.0) is the one for the industry.
Application：Material Agitator , Arm Operation, Rotation
of Camera, Operation of Large Index Table, Positioning
on Index Table, Load Elevator, Open/Close Gate, Pushing
Applications. |
|
| HOME
APPLICATION |
| MCR-BL2406G (V8.0)
combined with brushless motor rotation in low noise applying
to washing machine. Easy control the motor rotate direction
and speed in external D/A signal. It also can apply to
dryer machine and air condition. This application will
save our energy and do not rise temperature through external
voltage signal input and motor control by driver's PWM. |
|
| CUTTING
MACHINES: |
| MCR-BL2406G (V8.0)
combined with brushless motor could rotate instantaneous
acceleration or fast cutting applying to clothing cutting
machine. For the application MCR-BL2406G (V8.0) combine with
controller will calculate the rotation distant, clothing
cutting and reposition automatically by driver signal
feedback. Combine with the function of constant speed
and torque compensation. It also application on car waxing,
low speed milling machine or automatic tool. Easy installation,
compact size and easy operated. Application：Feeding Materials
, Feeding at Regular Intervals, Open-Close Gate, Up and
Down Operation, Printing Media , Cleaning Applications,
Picking Applications, Pumping Applications. |
|
| TOOTHPASTE
/ COSMETIC TUBE SEALING REPOSITION MACHINE |
| MCR-BL2406G (V8.0)
combined with brushless motor could apply in sealing for
tube , such as toothpaste, jam, cosmetic etc. Mark searching,
automatic filling, and quickly position before tube sealing,
MCR-BL2406G (V8.0) make these production line to be simple. Combine
with the photosensor can quickly locate to mark within
0.7 sec per cycle,It is maintain free and very stable
in machine without the shortage of stepper motor lost
step status in the procedure of acceleration. |
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